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dry mix concrete batching plant

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Dry mix concrete batching plant only weighs all the materials as per concrete formula, and then discharge them into concrete mixer truck. The process of mixing all materials is done in concrete mixer truck. Throughout the process, concrete mixer truck is responsible for both transportation and mixing.

Dry mix concrete batching plant does not have the mixing system as the one "wet mix" concrete batching plant possess. Therefore, the dry mix concrete batching plant overcomes some inherent defects of the "wet mix" concrete batching plant, which is not only suitable for the working conditions of the wet mix concrete batching plant, but also for extreme conditions such as high temperature, high heat, high altitude and long transportation distance etc.


  • Product Description
  • Main Features
  • Product Model
  • Application

1. What is a dry mix concrete batching plant?

For the traditional dry concrete batching plant, there is a concrete mixer to mix all the materials like stone, sand, cement, water and addtive after being weighed. For a dry mix concrete batching plant, dry concrete plants mix aggregate materials such as sand, gravel and cement in precise sizes. The mixture is discharged into a mixer truck, mixed with metered water, and mixed in trucks on the way to the site.. It works in the following way:

1) Aggregates (sand and stone) are weighed by an aggregate batching machine and then delivered to an aggregate collecting hopper by belt conveyor;

2) On top of the aggregate collecting hopper, there are water, cement and additive scales. Water, cement and additive are weighed by the corresponding scale and then discharged into the aggregate collecting hopper;

3) Under the aggregate collecting hopper, a concrete transit mixer can stop and collect all the materials;

4) On the way to the work site, a concrete transit mixer will mix all the materials. When the transit mixer reaches work site, concrete is ready to use. Contact us.




2. Features of dry mix concrete batching plant.

1) Cost-saving. Higher throughput and lower energy consumption since no water is required for mixing

2) Much higher production capacity. For a traditional concrete batching plant, we need 60 seconds to get one batch of concrete, among which 25 to 30 seconds are used to mix all the materials. For the dry mix concrete batching plant, we don't need a mixer to mix materials, so we can save about 50% of time to get one batch of concrete.  Production: 50–160 cubic meters/hour

3) The cooperation between dry concrete plant and mixer truck can improve productivity and save time.

4) Reduce construction time and increase productivity.

5) Compared with wet mixing equipment, dry concrete plant has lower power consumption.

6) The operating cost of dry concrete plant is relatively low

7) Compared with wet mixing equipment, dry concrete plant maintenance time may be shorter.

8) Like other mixing plants (such as mobile and stationary mixing plants), the dry concrete plant is also automated.

9) Dry concrete plant is a popular modern production equipment and continues to play an important role in the development and development of modern roads, bridges and various construction projects.




dry mix concrete batching plant

3. Where is a dry mix concrete batching plant usually used?

1) Projects that are far from the concrete batching plant. Normal concrete quality might be reduced after long time of transportation.

2) Concrete quality requirement is not very strict. Compared with the mixer, the mixing performance of transit mixer is not very good.



Know more about dry mix concrete batching plant: 

The difference between dry mix concrete plant and wet mix concrete plant

How to Choose the Control system of Concrete Batching Plant


4. Our dry concrete batching plant is composed of the following parts.

1) aggregate batching machine;

2) aggregate loading belt conveyor;

3) cement silo;

4) screw conveyor;

5) water, cement and additive scales;

6) raw materials collecting hopper;

7) support legs;

8) central control system.




5. How a dry mix concrete batching plant works.

The Main feature of a dry mix concrete batching plant is that there is no concrete mixer. It works in this way:

The aggregate batching machine weighs all the aggregates, and then the aggregates are delivered by a belt conveyor to the aggregate collecting hopper which is controlled by a pneumatic cylinder. Cement scale, water scale, and additive scales are on the top of the aggregate collecting hopper. After weighing, cement, water and additive are discharged into the aggregate collecting hopper. At last, all the materials are discharged into a concrete transit mixer that stands below the aggregate collecting hopper. On the way to the work site, a concrete transit mixer will mix all the materials. When the concrete transit mixer reaches the work site, the concrete is ready to use. 

Dry mix concrete batching plant can greatly increase the concrete production efficiency because the concrete transit mixer not need to wait for concrete mixer to mix all materials. For example, for belt conveyor concrete batching plant, we can get one batch of concrete in 60 seconds and the mixing time is 25s to 30s (adjustable), which means we can save half the time to get one batch of concrete by using dry mix concrete batching plant.




6. Details of our dry mix concrete batching plant.

Model  DHZS50DHZS60DHZS80DHZS120DHZS160
Production   capacity (m3/h)506080120160
Concrete mixer truck volume (m3)68101212
Aggregate   feeding modeBelt conveyorBelt conveyorBelt conveyorBelt conveyorBelt conveyor
Aggregate batcherPLD800PLD1200PLD1600PLD2400PLD3200
Max.   aggregate size (mm)60/8060/8060/8060/8060/80
Discharging height (m)4.14.14.14.14.1
Aggregate   weighing accuracy (%)±2±2±2±2±2
Cement weighing accuracy (%)±1±1±1±1±1
Water weighing accuracy (%)±1±1±1±1±1
Additive   weighing accuracy (%)±1±1±1±1±1
Total   weight (T)712182530
Control   systemComputerComputerComputerComputerComputer




7. Pictures of our dry mix concrete batching plant.

1)90m3/h dry mix concrete batching plant in Indonesia

90m3/h dry mix concrete batching plant in Indonesia

90m3/h dry mix concrete batching plant in Indonesia

2) 60m3/h dry mix concrete batching plant delivered to Philippine

60m3/h dry mix concrete batching plant delivered to Philippine

60m3/h dry mix concrete batching plant delivered to Philippine

3) 20m3/h dry mix concrete batching plant delivered to Malaysia

20m3/h dry mix concrete batching plant delivered to Malaysia

20m3/h dry mix concrete batching plant delivered to Malaysia

4)Special Dry mix concrete batching plant to Philippines(with remote control)

dry mix concrete batching plant

dry mix concrete batching plant




8. Videos of our dry mix concrete batching plant.


1) Stationary dry mix concrete batching plant

   



2) Mobile dry mix concrete batching plant




9. Except from dry mix concrete batching plant, we have mobile dry concrete batching plant, skip hoist concrete batching plant and foundation free concrete batching plant.

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