Mobile Stone Crushing Plant
Mobile Stone Crushing Plant
A Mobile Stone Crushing Plant (Portable Crusher or Tracked/Wheeled Crushing and Screening Station) is a fully self-contained processing facility that integrates a heavy-duty crusher, vibrating grizzly feeder, multi-deck screen, and discharge belt conveyors onto an integrated wheeled (trailer) or tracked (crawler) chassis.
Capacity available: 50 to 200 tph
Crusher: Jaw crusher, Cone crusher, Impact crusher or Hammer crusher can be used as your stone
Control system language available: Chinese; English; Russian; French; Spanish.
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PRODUCT DESCRIPTION
A Mobile Stone Crushing Plant (Portable Crusher or Tracked/Wheeled Crushing and Screening Station) is a fully self-contained processing facility that integrates a heavy-duty crusher, vibrating grizzly feeder, multi-deck screen, and discharge belt conveyors onto an integrated wheeled (trailer) or tracked (crawler) chassis.
Unlike traditional stationary plants that require extensive concrete foundations and long-distance raw material hauling, a mobile crusher moves directly to the quarry blasting face, demolition site, or highway corridor. By enabling on-site crushing and immediate stockpiling, it reduces raw rock haulage costs by 50–70%, eliminates civil foundation expenses, and allows contractors to commence production within hours of arriving at a new site.
Henan Shengmao Machinery Co., Ltd. is a leading manufacturer of high-performance mobile crushing and screening equipment. Designed for high mobility, rugged reliability, and fast site-to-site relocation, our mobile crushing plants handle raw boulder feed sizes up to 1,300 mm with output capacities scalable up to 200 TPH:
Four Core Modular Mobile Plant Configurations:
1. Mobile Jaw Crushing Plant (Primary Crushing): High-reduction coarse crushing of large blasted rocks up to ≤1,300 mm≤1,300 mm with heavy vibrating grizzly feeder.
2. Mobile Cone Crushing Plant (Secondary / Tertiary for Hard Rock): High-pressure laminated crushing for abrasive rock (granite, basalt, river cobblestone, quartz, iron ore).
3. Mobile Impact Crushing Plant (Secondary & Shaping for Medium-Hard Rock): High-ratio crushing and cubic shaping for limestone, dolomite, sandstone, and recycled concrete.
4. Mobile Screening & Composite Plant: High-amplitude multi-deck circular vibrating screen with multiple folding conveyors and optional overhead magnetic separator for rebar removal.
For small mobile stone crushing plant like 50 to 100tph, we have the special design 4-in-1 which means vibrating feeder, jaw crusher, cone crusher and vibrating screen are on one chassis.
Two types of mobile crushing plant:
1. Tire-type mobile crushing plant
2. Crawler-type mobile crushing plant
PARAMETERS
|
Engineering Parameter |
Shengmao Mobile Stone Crushing Plant Specification |
|
Production Capacity Range |
50 – 200 TPH |
|
Chassis Mobility Types |
Wheel / Tire Trailer Mounted or Crawler / Track Mounted |
|
Maximum Feeding Size |
≤1,300 mm≤1,300 mm |
|
Finished Product Sizes |
0 – 360 mm (Customizable: 0–5mm, 5–10mm, 10–20mm, 20–31.5mm, etc.) |
|
Applicable Raw Materials |
Granite, Basalt, Limestone, River Stone, Dolomite, Iron Ore, C&D Waste |
|
Primary Crusher Options |
Heavy-Duty Jaw Crusher (PE / PEW Series) |
|
Secondary Crusher Options |
Hydraulic Cone Crusher or High-Efficiency Impact Crusher |
|
Screening System |
Multi-Deck High-Amplitude Vibrating Screen with closed-circuit return |
|
Auxiliary Options |
Overhead Magnetic Iron Separator, Dust Spray Suppression, Generator Set |
|
Power Drive System |
Dual Power (Diesel-Electric): Grid electric connection + onboard diesel genset |
|
Setup & Commissioning Time |
Tracked: Immediate (0.5–2 hours) | Wheeled: Fast (1–2 days) |
CORE PARAMETERS
Capacity available: 50 to 200 tph
Crusher: Jaw crusher, Cone crusher, Impact crusher or Hammer crusher can be used as your stone
Control system language available: Chinese; English; Russian; French; Spanish.
CORE SELLING POINT
Dual Mobility Chassis: Wheel (Trailer) & Crawler (Tracked) Options
Wheel / Tire Trailer-Mounted: Features standard tractor kingpins, heavy-duty mechanical landing legs, and road-legal braking/lighting for fast highway transit between regional projects. Crawler / Track-Mounted: Features independent hydraulic track drives with wireless remote control, providing high off-road climbing capability on steep mountain slopes, rough quarries, and confined demolition sites.
Direct On-Site Crushing & Drastic Haulage Cost Savings
Crush at the Material Source: Moves directly to the quarry blasting face, demolition pile, or excavation pit, eliminating dump truck transport of uncrushed boulders. Immediate Stockpiling: Foldable onboard discharge conveyors stockpile finished aggregate directly or load transport trucks immediately, significantly cutting site handling costs. Large Feed Intake (≤1,300 mm≤1,300 mm) & Scalable Capacity (1–1,000 TPH) Massive Boulder Intake: Heavy-duty primary jaw crushers handle raw rocks up to ≤1,300 mm≤1,300 mm, reducing the need for costly secondary blasting or hydraulic hammer pre-breaking. Scalable Output: Configurable from compact single units to multi-stage mobile crushing lines delivering up to 1,000 TPH.
Large Feed Intake (≤1,300 mm≤1,300 mm) & Scalable Capacity (1–1,000 TPH)
Massive Boulder Intake: Heavy-duty primary jaw crushers handle raw rocks up to ≤1,300 mm≤1,300 mm, reducing the need for costly secondary blasting or hydraulic hammer pre-breaking. Scalable Output: Configurable from compact single units to multi-stage mobile crushing lines delivering up to 1,000 TPH.
Modular Crusher Configurations (Tailored for Every Rock Type)
Mobile Jaw Crusher: Primary coarse reduction for hard boulders and mining ores. Mobile Cone Crusher: High-pressure laminated crushing for hard, abrasive rocks (granite, basalt, river cobblestone, quartz, iron ore). Mobile Impact Crusher: High-ratio reduction and cubic particle shaping for medium-hard rocks (limestone, dolomite) and concrete rubble. Mobile Screening & Composite Plant: Multi-deck vibratory screens for multi-fraction sorting (0–360mm range) with optional magnetic separator for steel rebar extraction.
Zero Civil Foundation & Rapid Plug-and-Play Setup
No Concrete Foundations Required: Self-supporting heavy-duty structural outriggers allow immediate deployment on compacted level ground. Fast Commissioning: Tracked units can begin crushing within 0.5 to 2 hours of arrival; wheeled trailer units set up in 1 to 2 days.
RECOMMENDED USAGE SCENARIOS
Construction & Demolition (C&D) Waste Recycling
Operating Context: Urban renewal, municipal demolition, building reconstruction, and road rehabilitation projects where concrete rubble, bricks, and asphalt must be crushed on-site.
Processed Materials: Reinforced concrete debris, bricks, excavated rock, and broken asphalt pavement.
Shengmao Solution: Mobile Impact / Jaw Crusher + Overhead Magnetic Iron Separator. Eliminates landfill transport fees by crushing rubble directly on-site into classified recycled aggregates (0–5mm, 10–20mm, 20–31.5mm) while automatically extracting embedded steel rebar.
Recommended Series: Crawler or Wheeled Mobile Impact Crushing Plant.
Quarrying & Advancing Open-Pit Mining
Operating Context: Commercial stone quarries and open-pit mines where long hauling distances from the blasting face to a distant fixed crusher result in high truck fuel and labor costs.
Processed Materials: Granite, basalt, limestone, iron ore, copper ore, quartz, and river stone.
Shengmao Solution: The mobile crushing line advances directly along with the excavation face, handling raw blasted boulders up to ≤1,300 mm≤1,300 mm directly at the pit floor and conveying reduced material efficiently.
Recommended Series: Mobile Primary Jaw Crusher + Mobile Secondary Hydraulic Cone Crusher.
Highway, Expressway & Railway Linear Infrastructure
Operating Context: Long-distance linear corridor projects where the paving and construction front advances rapidly along the right-of-way.
Processed Materials: Basalt, granite, limestone, and river pebbles for road base stabilization and asphalt hot-mix aggregate.
Shengmao Solution: Fast Highway Towing (Wheeled Units) allows the entire crushing plant to be relocated every few kilometers as paving progresses, maintaining close proximity to the paving machinery and minimizing dump truck transit times.
Recommended Series: Wheel-Mounted Composite Crushing & Screening Train.
Bridge, Tunnel & Mountain Engineering
Operating Context: Mountain pass construction, underground tunneling, and bridge abutments producing large quantities of excavated tunnel muck in confined spaces.
Processed Materials: Hard granite, gneiss, limestone, and sandstone muck generated during tunnel boring and blasting.
Shengmao Solution: Compact Footprint & Off-Road Climbing (Tracked Units) allows crawler machines to navigate steep mountain slopes and tight tunnel portals under wireless remote control, converting excavated muck into usable aggregate on-site.
Recommended Series: Crawler-Mounted Mobile Jaw / Cone Crushing Plant.
On-Site Aggregate Supply for Concrete & Asphalt Plants
Operating Context: Supplying raw crushed stone and manufactured sand directly to on-site mobile concrete batching plants and portable asphalt mixing plants.
Processed Materials: River gravel, limestone, sandstone, and quarry rock.
On-Site Aggregate Supply for Concrete & Asphalt Plants
Operating Context: Supplying raw crushed stone and manufactured sand directly to on-site mobile concrete batching plants and portable asphalt mixing plants.
Processed Materials: River gravel, limestone, sandstone, and quarry rock.
Shengmao Solution: Produces precisely sorted cubic aggregate fractions (0–5mm sand, 5–10mm, 10–20mm, 20–31.5mm gravel) on-site, forming a self-contained, closed-loop material supply for paving and structural concrete pours.
Recommended Series: Mobile Multi-Stage Crushing & Screening Plant (Jaw + Cone/Impact + Multi-Deck Screen).
Remote Island & Cross-Border Infrastructure
Operating Context: Remote island development, desert roads, and cross-border engineering contracts where ready-mix aggregate is unavailable and permanent concrete foundations are economically unviable.
Processed Materials: Local beach rock, alluvial river gravel, coral stone, and volcanic rock.
Shengmao Solution: Zero Civil Foundation Investment with self-supporting hydraulic outriggers for immediate setup on compacted ground. Features dual-power capability (grid electric or onboard diesel genset). Upon project handover, 100% of the machinery is towed to the next contract.
Recommended Series: Wheeled or Crawler Mobile Crushing Plant.
FAQ
Q1:What is the difference between a Wheel-Mounted (Trailer) and a Crawler-Mounted (Tracked) mobile crusher?
A1:
Wheel-Mounted (Trailer Type): Equipped with standard kingpins, mechanical landing legs, and road-legal lighting. It is towed at highway speeds by a standard tractor truck, making it ideal for frequent road travel between inter-city paving projects, regional quarries, and highway contracts.
Crawler-Mounted (Tracked Type): Features self-propelled hydraulic tracks with wireless remote control. It can climb steep slopes (up to 20°–30°) and maneuver easily across muddy, uneven quarry floors, mountain tunnels, and confined urban demolition sites without requiring a towing truck on site.
Q2:Does the mobile crushing plant require concrete foundations?
A2:
No. All working components are mounted on an integrated, heavy-duty structural steel chassis with hydraulic or mechanical landing legs. It can be set up directly on compacted, level ground, saving substantial civil foundation costs and enabling 100% equipment asset recovery when moving to the next job site.
Q3:What crusher configurations are available on Shengmao mobile plants?
A3:
1. Mobile Jaw Crusher Plant: Primary coarse reduction for large raw boulders up to ≤1,300 mm≤1,300 mm.
2. Mobile Hydraulic Cone Crusher Plant: Secondary/tertiary high-pressure laminated crushing for hard, abrasive rocks (granite, basalt, river cobblestone, quartz, iron ore).
3. Mobile Impact Crusher Plant: Secondary reduction and cubic shaping for soft to medium-hard stones (limestone, dolomite) and concrete rubble.
4. Mobile Screening & Composite Plant: Multi-deck vibratory screens for multi-fraction sorting (0–360mm) with closed-circuit return conveyors and optional magnetic iron separators.
Q4:Can a mobile crusher process construction and demolition (C&D) waste with steel rebar?
A4:
Yes. Our mobile impact and jaw crushing plants can be equipped with an overhead self-cleaning cross-belt magnetic separator. As crushed concrete passes along the discharge belt, the magnetic separator automatically extracts and discharges embedded rebar and tramp iron into a separate chute, preventing damage to downstream equipment and producing clean recycled aggregate.
Q5:What is the maximum boulder size that the mobile primary crusher can accept?
A5:
Shengmao mobile jaw crushing plants are equipped with heavy-duty vibrating grizzly feeders and deep crushing cavities capable of handling blasted rocks and boulders up to ≤1,300 mm≤1,300 mm, minimizing the need for secondary pre-breaking at the quarry face.
Q6:What production capacities can Shengmao mobile plants achieve?
A6:
Shengmao mobile crushing units provide capacities from 50 TPH to 400 TPH for single mobile chassis, and can be linked in multi-stage trains (Primary Jaw + Secondary Cone/Impact + Screen) to achieve continuous production up to 1,000 TPH.
Q7:How long does it take to set up and start crushing on a new site?
A7:
Crawler / Tracked Units: Unloaded from a low-bed trailer, walked into position via wireless remote control, unfolded hydraulically, and begin crushing within 0.5 to 2 hours.
Wheeled / Trailer Units: Typically require 1 to 2 days to position, extend landing legs, unfold conveyors, and connect power.
Q8:What power options are available for Shengmao mobile crushers?
A8:
Our mobile plants feature Dual-Power (Diesel-Electric) Flexibility:
Direct Grid Power Connection: Connects to standard local commercial 3-phase industrial power (380V/440V/480V, 50Hz/60Hz) for the lowest operational cost per ton.
Onboard Diesel Generator Set: Powered by an integrated heavy-duty diesel genset for complete operational independence in remote quarries or off-grid sites.
Q9:How does the plant control dust emissions during operation?
A9:
The plant is fitted with high-pressure atomized water spray nozzles at the feeder intake, crusher discharge chute, and conveyor transfer points, significantly suppressing airborne dust without over-saturating the finished aggregate.
Q10:What information is needed to get a customized mobile plant recommendation?
A10:
Raw Material Type & Hardness (e.g., Granite, Limestone, River Stone, Concrete Rubble)
Maximum Feeding Size (Maximum boulder size in mm, up to ≤1,300 mm≤1,300 mm)
Required Hourly Output (Target capacity in TPH, e.g., 100, 150, 200, 300, 400 TPH)
Finished Product Sizes & Fractions (e.g., 0–5mm, 5–10mm, 10–20mm, 20–31.5mm)
Q11:How is the mobile equipment shipped internationally?
A11:
Modular components, screens, and conveyors fit into standard 40ft High Cube (40HQ) or Open Top (OT) containers.
Large wheeled trailers and crawler chassis are shipped via Flat Rack (FR) platforms, Breakbulk, or Roll-on/Roll-off (Ro-Ro) vessels.
Q12:What after-sales and on-site services does Shengmao provide?
A12:
On-Site Installation Supervision & Training: Experienced service engineers dispatched to guide trial runs and operator training.
Remote Diagnostic Support: Video and PLC diagnostic support for rapid troubleshooting.
Spare Parts Availability: Fast global dispatch of genuine OEM wear parts (jaw plates, cone mantles, blow bars, screen mesh, conveyor rollers).
Warranty: 12-month standard warranty from commissioning (or 18 months from shipment).
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