Mobile Concrete Batching Plant
YHZS Mobile Concrete Batching Plant
The YHZS series mobile concrete batching plant is a heavy-duty, trailer-mounted concrete production station featuring a twin-shaft compulsory concrete mixer (JS series) and a full-height 4.1 m direct truck discharge clearance.
Capacity available:
YHZS series: 25m³/h; 35m³/h; 60m³/h; 90m³/h; 120m³/h;
Mixer:
YHZS series: twin-shaft mixer or planetary mixer;
Control system language available: Chinese; English; Russian; French; Spanish.
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PRODUCT DESCRIPTION
Henan Shengmao Machinery Co., Ltd. (Zhengzhou, China) manufactures the YHZS series mobile concrete batching plant (rated capacities from
25m3/h to 90 m3/h), engineered specifically for contractors who require the mixing strength and output quality of a permanent commercial plant combined with true road mobility.
Every Shengmao YHZS unit is pre-assembled, pre-wired, pre-piped for air/water, and thoroughly load-tested at the factory before shipment. Once positioned on site, full mechanical and electrical commissioning can be completed within 1 to 3 days.
Key Highlights
High-Intensity Compulsory Mixing: Utilizes JS series twin-shaft compulsory mixers (such as JS500, JS750, JS1000, and JS1500) capable of producing high-grade structural concrete, dry-hard concrete, plastic concrete, and lightweight aggregate mixes with short cycle times.
Standard Mixer Truck Loading (4.1 m Clearance): Designed with an elevated discharge height that allows standard 6−12 m3
transit mixer trucks to drive directly beneath the mixing gate without auxiliary conveyors or ramps.
Integrated Trailer Architecture: Aggregates storage bins, belt conveyor, weighing scales, twin-shaft mixer, air compressor, water/additive pumps, and the climate-controlled control cabin are integrated onto a heavy-duty chassis with towing kingpin and road axles.
Target Projects: Ideal for expressways, bridges, airport runways, high-speed rail sections, dam construction, and commercial ready-mix concrete (RMC) projects requiring high-output, certified concrete quality and rapid relocation.
PARAMETERS
YHZS series of Mobile Concrete Batching Plant
|
Model |
YHZS25 |
YHZS35 |
YHZS60 |
YHZS90 |
YHZS120 |
|
Production capacity (m³/h) |
25 |
35 |
60 |
90 |
120 |
|
Concrete mixer |
JS500 |
JS750 |
JS1000 |
JS1500 |
JS2000 |
|
Aggregate feeding mode |
Belt conveyor |
Belt conveyor |
Belt conveyor |
Belt conveyor |
Belt conveyor |
|
Aggregate size(mm) |
80/60 |
80/60 |
80/60 |
80/60 |
80/60 |
|
Discharging height(m) |
4.1 |
4.1 |
4.1 |
4.1 |
4.1 |
|
Aggregate weighing accuracy (%) |
±2 |
±2 |
±2 |
±2 |
±2 |
|
Cement weighing accuracy (%) |
±1 |
±1 |
±1 |
±1 |
±1 |
|
Water weighing accuracy (%) |
±1 |
±1 |
±1 |
±1 |
±1 |
|
Additive weighing accuracy (%) |
±1 |
±1 |
±1 |
±1 |
±1 |
|
Total weight (T) |
14 |
22 |
26 |
29 |
36 |
|
Total power(T) |
60 |
72 |
92 |
102 |
140 |
|
Control system |
Panel/computer |
Computer |
Computer |
Computer |
Computer |
CORE PARAMETERS
Capacity available: 25m³/h; 35m³/h; 60m³/h; 90m³/h; 120m³/h;
Mixer: twin-shaft mixer or planetary mixer;
Control system language available: Chinese; English; Russian; French; Spanish.
CORE SELLING POINT
High-Intensity Compulsory Twin-Shaft Mixing (JS Series)
Equipped with heavy-duty JS series twin-shaft compulsory concrete mixers (JS500 to JS1500). Forced counter-rotating shafts deliver strong convective shearing, achieving homogeneous mixing and consistent slump within 30 to 45 seconds per batch. Capable of handling plastic, dry-hard, heavy aggregate, and high-strength commercial concrete.
Standard 4.1 m Direct Mixer Truck Discharge
Features a full-height 4.1 m discharge clearance, allowing standard commercial concrete transit mixer trucks (6 to 12 m3) to drive directly underneath for rapid loading without requiring extra transfer conveyors or earth ramps.
Integrated Heavy-Duty Trailer Architecture
Integrates aggregate storage bins, electronic weighing systems, chevron transfer belt conveyor, twin-shaft mixer, air compressor, and the operator control cabin onto a single reinforced trailer chassis. Equipped with a standard fifth-wheel towing kingpin, road axles, air brakes, and signal lights for fast relocation using a standard tractor truck.
Ultra-Fast On-Site Commissioning (1–3 Days)
Factory pre-assembled, pre-wired, and fully test-run before dispatch. Requires minimal civil groundwork on site compared to permanent stationary plants, enabling rapid transition to full-capacity production within 24 to 72 hours.
Laboratory-Grade Weighing Accuracy
Independent electronic weighing scales with high-precision load cells: Aggregates: ±2% Cement, Water, and Liquid Additives: ±1% Automatic moisture compensation and free-fall material correction ensure strict compliance with international structural concrete standards.
Extended Wear Life & Heavy-Duty Components
High-chromium alloy cast blades and liner plates (hardness ≥60 HRC) for handling abrasive aggregates (granite, basalt). Multi-sealed shaft ends (floating seals + centralized grease lubrication) eliminate slurry leakage and bearing wear.
Intelligent Multi-Lingual Automation
Computerized PLC control system with an industrial PC interface supporting multiple languages (English, Spanish, French, Russian, Arabic, etc.). Features recipe management, real-time animated batching display, error alarms, and automatic production record printing.
RECOMMENDED USAGE SCENARIOS
Highway, Expressway & Toll Plaza Paving
Continuous high-volume supply of pavement-grade concrete along moving highway sections.
Bridges, Flyovers & Viaduct Infrastructure
On-site concrete production for bridge piers, foundation piles, box girders, and precast beam yards.
Airport Runways & Port Pavements
Strict compliance with high-specification flexural and compressive strength standards for heavy-load airfield pavements and dock facilities.
Hydropower & Water Conservancy Projects
Remote dam construction, spillways, tunnels, canal lining, and flood-control walls.
High-Speed Railway Infrastructure
Dedicated concrete batching for track slabs, culverts, bridge spans, and tunnel lining segments.
Commercial Ready-Mix Concrete (RMC) Satellite Plants
Rapid temporary deployment to serve booming suburban zones, industrial parks, or major infrastructure projects beyond the reach of permanent central batching plants.
FAQ
Q1:What models and rated capacities are available in the YHZS series?
A1:
A: Shengmao’s YHZS series covers standard production capacities from 25 m3/h to 90 m3/h:
YHZS25: 25 m3/h (JS500 mixer, ≈60 kW)
YHZS35: 35 m3/h (JS750 mixer, ≈72 kW)
YHZS60: 60 m3/h (JS1000 mixer, ≈92 kW)
YHZS90: 90 m3/h (JS1500 mixer, ≈102 kW)
Q2:What is the main difference between YHZS and YHZM series?
A2:
A: Mixer Type: YHZS uses a JS twin-shaft compulsory mixer (suitable for high-strength structural and commercial concrete), whereas YHZM uses a JZM reversible drum mixer (suitable for general rural roads and budget-conscious civil works).
Discharge Height: YHZS has a 4.1 m direct clearance for loading concrete mixer trucks; YHZM has a 1.5 m discharge height designed for dumpers, buggies, or transfer belts.
Mixing Intensity: YHZS handles heavier aggregates, lower-slump mixes, and higher daily throughput.
Q3:Does the YHZS series require a concrete foundation?
A3:
A: The main mobile trailer unit requires only a level, compacted ground or simple strip concrete footings for stability outriggers. If paired with a vertical bolted cement silo (50T−200T), a standard concrete pad is required for the silo foundation.
Q4:How is the YHZS plant transported between jobsites?
A4:
A: The entire main unit (aggregate batcher, belt conveyor, mixer, weighing scales, and control room) is mounted on a heavy-duty trailer chassis. When folded into transport mode, it can be towed directly by a standard fifth-wheel tractor truck at typical road speeds (40−60 km/h).
Q5:What type of cement storage is recommended for YHZS plants?
A5:
A: The standard YHZS series is typically paired with 50T to 200T vertical bolted cement silos equipped with high-capacity screw conveyors. For projects requiring zero-foundation cement storage, Shengmao can also pair the plant with heavy-duty horizontal mobile cement silos.
Q6:Can the electrical control system be customized for overseas local voltages?
A6:
A: Yes. Henan Shengmao configures electrical motors and control cabinets according to destination market standards, including 380V/50Hz, 220V/60Hz, 440V/60Hz, or custom diesel generator power synchronization.
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