Mobile Concrete Batching Plant
NYHZS Mobile Concrete Batching Plant
The NYHZS series mobile concrete batching plant is an ultra-compact, low-profile foundation-free mobile concrete production system that combines the high mixing power of a JS series twin-shaft compulsory mixer with a low-center-of-gravity steel chassis and a
1.0 m discharge clearance.
Capacity available: 25m³/h; 35m³/h; 60m³/h; 90m³/h; 120m³/h;
Mixer: twin-shaft mixer or planetary mixer;
Control system language available: Chinese; English; Russian; French; Spanish.
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PRODUCT DESCRIPTION
Henan Shengmao Machinery Co., Ltd. (Zhengzhou, China) manufactures the NYHZS Series (rated capacities from
25 m3/h to 120m3/h) as a specialized solution for contractors who require commercial-grade twin-shaft mixing quality without the high civil costs and elevated towers of traditional batching plants.
By setting the discharge height to 1.0 m, the plant eliminates tall structural support legs, dramatically lowers the overall center of gravity, improves wind stability, and allows the entire batching and mixing unit to sit on a unified, foundation-free steel base. Every unit is pre-assembled, pre-wired, and fully tested in the factory, enabling on-site commissioning within 1 to 3 days.
Key Highlights:
Twin-Shaft Mixing Power with Low-Profile Frame: Unlike drum-type portable plants, the NYHZS series uses a heavy-duty twin-shaft compulsory mixer to deliver high-strength structural concrete, while maintaining a compact 1.0 m ground-level discharge profile.
100% Foundation-Free Installation: Sits directly on flat, compacted ground or a simple hardened pad, completely eliminating deep excavation, rebar tying, and concrete footing costs.
Direct Pump & Dumper Integration (1.0 m Discharge): Perfectly sized for direct gravity discharge into concrete pump hoppers, site dumpers, tracked buggies, or crane buckets. An optional inclined belt conveyor can be added to load standard 3.8m−4.1m transit mixer trucks.
Horizontal Cement Silo Pairing: Seamlessly connects with ground-mounted horizontal cement silos, eliminating the need for tall vertical crane installations.
Target Applications: Ideal for on-site concrete pumping, precast concrete yards, small-to-medium bridge and road repairs, residential foundations, and height-restricted jobsites.
PARAMETERS
NYHZS series of mobile concrete batching plant
|
Model |
NYHZS25 |
NYHZS35 |
NYHZS60 |
NYHZS90 |
NYHZS120 |
|
Production capacity (m³/h) |
25 |
35 |
60 |
90 |
120 |
|
Concrete mixer |
JS500 |
JS750 |
JS1000 |
JS1500 |
JS2000 |
|
Aggregate feeding mode |
Belt conveyor |
Belt conveyor |
Belt conveyor |
Belt conveyor |
Belt conveyor |
|
Aggregate size(mm) |
80/60 |
80/60 |
80/60 |
80/60 |
80/60 |
|
Discharging height(m) |
1 |
1 |
1 |
1 |
1 |
|
Aggregate weighing accuracy (%) |
±2 |
±2 |
±2 |
±2 |
±2 |
|
Cement weighing accuracy (%) |
±1 |
±1 |
±1 |
±1 |
±1 |
|
Water weighing accuracy (%) |
±1 |
±1 |
±1 |
±1 |
±1 |
|
Additive weighing accuracy (%) |
±1 |
±1 |
±1 |
±1 |
±1 |
|
Control system |
Panel |
Computer |
Computer |
Computer |
Computer |
|
Total power (kw) |
61 |
76 |
85 |
95 |
154 |
|
Total weight) |
13 |
15 |
19 |
22 |
28 |
CORE PARAMETERS
Capacity available: 25m³/h; 35m³/h; 60m³/h; 90m³/h; 120m³/h;
Mixer: twin-shaft mixer or planetary mixer;
Control system language available: Chinese; English; Russian; French; Spanish.
CORE SELLING POINT
Ultra-Low Profile & True Foundation-Free Design
The 1.0 m low-profile architecture eliminates tall structural columns and high-elevation platforms. Wide steel base pads distribute ground load evenly, operating directly on level compacted ground with zero civil excavation or concrete footing requirements.
Twin-Shaft Compulsory Mixing Power (JS Series)
Unlike drum plants, NYHZS uses JS twin-shaft compulsory mixers to produce high-strength structural concrete, low-slump mixes, and precast formulations with fast 30−45 s batch cycles.
Seamless Pairing with Trailer Concrete Pumps & Mixers
The 1.0 m discharge height aligns with standard concrete pump feeding hoppers, making it a plug-and-play solution for on-site pumping operations in building and bridge construction.
100% Foundation-Free System (with Horizontal Silos)
Pairs with Shengmao 20T−50T horizontal mobile cement silos. Both the batching plant and cement storage sit directly on the ground without high crane lifting or anchor foundations.
Ultra-Fast 1–3 Day Deployment
Factory pre-assembled and pre-wired; quick bolt-together setup allows concrete production within 24–72 hours of site arrival.
RECOMMENDED USAGE SCENARIOS
Direct Concrete Pumping Operations
Projects pairing the batching plant directly with trailer-mounted concrete pumps or concrete mixer pumps for high-rise pouring, tunnels, or retaining walls.
Precast Concrete & Block Yards
Feeding directly into ground-level block making machines, pipe molds, or precast casting carts.
Rural Roads & Culvert Construction
Discharging into site dumpers, motorized buggies, or small transport vehicles for local road paving and bridge approaches.
Restricted-Height Jobsites
Sites with strict vertical height limitations, such as under existing bridges, inside industrial warehouses, or near overhead power lines.
FAQ
Q1:What is the NYHZS series mobile concrete batching plant?
A1:
A: The NYHZS series is an ultra-compact, foundation-free mobile concrete batching plant developed by Henan Shengmao Machinery. It combines a high-intensity JS series compulsory twin-shaft concrete mixer with a low-profile steel chassis (1.0 m discharge height) and horizontal ground cement silos, enabling fast deployment and structural-grade concrete production directly on compacted ground without concrete foundations.
Q2:What models and production capacities are available in the NYHZS series?
A2:
A: Shengmao offers four standard models covering theoretical output capacities from 25 m3/h to 120 m3/h:
NYHZS25: 25 m3/h (JS500 twin-shaft mixer, PLD800 batcher, ≈60 kW)
NYHZS35: 35 m3/h (JS750 twin-shaft mixer, PLD1200 batcher, ≈72 kW)
NYHZS60:60 m3/h (JS1000 twin-shaft mixer, PLD1600 batcher,≈72 kW)
NYHZS90: 90 m3/h (JS1500 twin-shaft mixer, PLD2400 batcher, ≈87 kW)
NYHZS120:120 m3/h (JS2000 twin-shaft mixer, PLD3200 batcher, ≈154 kW)
Q3:What is the discharge clearance of the NYHZS plant, and how is concrete unloaded?
A3:
A: The standard discharge clearance height of the NYHZS series is 1.0 m. This low-profile design provides several flexible unloading methods:
Direct into Concrete Pump Hoppers: Perfectly aligned with the receiving hoppers of trailer-mounted concrete pumps and concrete mixer pumps.
Direct into Site Transport Equipment: Gravity discharge into site dumpers, tracked motorized buggies, or crane-lifted concrete buckets.
Direct into Precast Molds: Ideal for ground-level precast block, pipe, or curb production.
Into Transit Mixer Trucks (Optional): Can be paired with an optional inclined discharge belt conveyor or installed using a natural terrain slope to load standard 3.8m−4.1m concrete transit mixer trucks.
Q4:Does the NYHZS series truly require zero concrete foundation?
A4:
A: Yes. The NYHZS plant is built on a heavy-duty, wide-area load-distributing steel base chassis. As long as the jobsite ground is flat, compacted, and meets the minimum ground bearing requirement (≥0.2 MPa), the entire plant sits directly on the ground without digging foundation pits, tying rebar, or pouring deep concrete footings.
Q5:What is the difference between NYHZS, YHZS, and YHZM series?
A5:
A:
NYHZS vs. YHZM:
Mixer: NYHZS uses a JS twin-shaft compulsory mixer (suitable for high-strength structural concrete and low-slump mixes); YHZM uses a JZM reversible drum mixer (best for general rural roads and budget civil works).
Discharge: NYHZS has a 1.0 m low-profile discharge; YHZM has a 1.5 m discharge.
NYHZS vs. YHZS:
Discharge Height: NYHZS is an ultra-low-profile plant (1.0 m); YHZS is a full-height elevated tower (4.1 m) designed for direct drive-under transit mixer truck loading.
Foundation & Silo: NYHZS is 100% foundation-free paired with horizontal ground silos; YHZS typically pairs with vertical bolted silos requiring concrete foundation pads.
Q6:What type of cement silo is paired with the NYHZS plant?
A6:
A: The NYHZS series is designed to pair with Shengmao 20T to 50T horizontal (low-profile) mobile cement silos. These silos also sit directly on compacted ground without foundations, allow bulk pneumatic filling from ground level, and use heavy-duty LSY screw conveyors to transfer cement into the mixer without requiring large crane hoisting.
Q7:How long does installation, commissioning, and relocation take?
A7:
A: Initial Setup & Commissioning: Because the unit is factory pre-assembled, pre-wired, and pre-piped, mechanical and electrical setup is typically completed in 1 to 3 days.
Dismantling & Relocation: Can be disconnected, modularly packed, and prepared for transport in 1 to 2 days without leaving concrete waste or demolition debris on site.
Q8:What weighing accuracy does the NYHZS batching system provide?
A8:
A: The plant utilizes high-precision independent electronic load cells with automatic free-fall compensation:
Aggregates (Sand, Gravel, Stone): ±2% (PLD series multi-hopper batcher)
Cement & Fly Ash: ±1%
Water: ±1%
Chemical Admixtures (Liquid): ±1%
Q9:Can the electrical system match local voltage standards in my country?
A9:
A: Yes. Henan Shengmao customizes electrical motors, contactors, and PLC control cabinets for all international standards, including 380V/50Hz, 220V/60Hz, 440V/60Hz, or integration with on-site diesel generator sets.
Q10:What are the main benefits of using NYHZS on leased land or short-term projects?
A10:
A:
Zero Civil Groundwork Costs: Saves 15,000–40,000+ in excavation, concrete footings, and curing delays.
Zero Environmental Liabilities: Vacating the land leaves no buried concrete footings or demolition mess.
High Equipment Resale & Relocation Value: Modular bolt-together disassembly causes zero structural damage, preserving asset value across multiple project lifecycles.
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