Dry Mix Concrete Batching Plant
Mobile Dry Mix Concrete Batching Plant
A Mobile Dry Mix Concrete Batching Plant (also known as a Portable Dry Batch Plant, Mobile Transit-Mix Plant, or Trailer-Mounted Truck-Mix Plant) is a highly mobile concrete batching facility engineered to accurately weigh aggregates, sand, cement, water, and admixtures, discharging them directly into concrete transit mixer trucks without a central mixer on the chassis.
Capacity available: 25m3/h; 35m3/h; 60m3/h; 90m3/h; 120m3/h;
Control sytem: Panel control and remote control;
Features: Aggregate batcher, scales, cement silo (7T or 14T) and belt conveyor on one travelling unit;
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PRODUCT DESCRIPTION
Henan Shengmao Machinery Co., Ltd. (Zhengzhou, China) manufactures the YHZG Series Mobile Dry Mix Concrete Batching Plants (such as the YHZG50, 50 m3/h).
Engineered for international contractors and commercial ready-mix suppliers operating in fast-moving, multi-stage, or remote infrastructure projects, the Shengmao YHZG series combines high mobility, budget-friendly equipment procurement, zero central mixer maintenance, and rapid fleet turnaround.
Key Highlights
Integrated Trailer Mobility with Truck Mixing: Mounts the aggregate storage bins, electronic weighing system, transfer conveyor, discharge chute, and automated controls onto a heavy-duty wheeled chassis with a standard towing kingpin.
Rapid Direct-to-Truck Discharge: Eliminates the stationary central mixer, allowing pre-weighed dry batches to be loaded directly into the revolving drum of a transit mixer truck in under 30 seconds30 seconds.
Zero Foundation & Rapid Relocation: Deploys directly on flat, compacted ground without digging foundation pits or pouring heavy concrete footings; easily relocates with standard tractor trucks.
Prevents Slump Loss on Extended Hauls: Ideal for highway paving, rural infrastructure, remote pipeline projects, and hot climates where water can be added and mixed en route or on site to prevent premature setting.
PARAMETERS
Mobile dry mix concrete batching plant
|
Model |
YHZG25 |
YHZG35 |
YHZG60 |
YHZG90 |
YHZG120 |
|
Production capacity (m3/h) |
25 |
35 |
60 |
90 |
120 |
|
Concrete mixer truck volume (m3) |
6 |
8 |
10 |
12 |
12 |
|
Aggregate feeding mode |
Belt conveyor |
Belt conveyor |
Belt conveyor |
Belt conveyor |
Belt conveyor |
|
Aggregate batcher |
PLD800 |
PLD1200 |
PLD1600 |
PLD2400 |
PLD3200 |
|
Max. aggregate size (mm) |
60/80 |
60/80 |
60/80 |
60/80 |
60/80 |
|
Discharging height (m) |
4.1 |
4.1 |
4.1 |
4.1 |
4.1 |
|
Aggregate weighing accuracy (%) |
±2 |
±2 |
±2 |
±2 |
±2 |
|
Cement weighing accuracy (%) |
±1 |
±1 |
±1 |
±1 |
±1 |
|
Water weighing accuracy (%) |
±1 |
±1 |
±1 |
±1 |
±1 |
|
Additive weighing accuracy (%) |
±1 |
±1 |
±1 |
±1 |
±1 |
|
Total weight (T) |
7 |
12 |
18 |
25 |
30 |
|
Control system |
Computer |
Computer |
Computer |
Computer |
Computer |
CORE PARAMETERS
Capacity available: 25m3/h; 35m3/h; 60m3/h; 90m3/h; 120m3/h;
Control system: Panel control and remote control;
Features: Aggregate batcher, scales, cement silo (7T or 14T) and belt conveyor on one travelling unit;
CORE SELLING POINT
Integrated Trailer Mobility & Rapid Relocation
Built on a heavy-duty wheeled trailer chassis equipped with a standard towing kingpin, road axles, tires, and air brakes. Can be hooked to a standard tractor truck and relocated between project phases in 1 to 2 days, eliminating disassembly bottlenecks.
Zero Foundation Required (True No-Dig Setup)
Sits directly on flat, compacted ground without digging foundation pits, tying steel rebar, or pouring deep concrete footings. Eliminates civil preparation costs and leaves zero concrete waste when vacating project sites.
Ultra-Fast Direct-to-Truck Charging (<30 Seconds)
Discharges pre-weighed dry aggregates, cement, water, and admixtures directly into the revolving drum of a transit mixer truck via an inclined transfer conveyor in under 30 seconds (compared to 60−90 seconds in wet central plants). Maximizes hourly truck dispatch velocity and fleet turnaround.
Budget-Friendly CapEx & Low Operating Costs
Eliminating the expensive central compulsory twin-shaft mixer substantially lowers equipment purchase costs. Eliminates heavy mixer drive motors, reducing connected electrical power demand by 40%−60% and enabling economical operation on smaller diesel generator sets.
Zero Mixer Maintenance & Cleaning Downtime
No central mixer wear parts (blades, arms, liner plates, or shaft seals) to replace. Eliminates the daily labor-intensive chore of washing and chipping hardened concrete out of a central mixer drum.
Ideal for Long Hauls & Hot Climates (Zero Slump Loss)
Materials can travel dry over extended distances (1−2+ hours); water is metered and high-speed mixing is executed inside the truck drum en route or on site, completely preventing premature hydration and flash-setting.
High-Precision Material Dosing
Automated computerized PLC control system with independent electronic load cells: Aggregates (Sand & Stone): ±2% (PLD series batcher) Cement, Water, and Liquid Additives: ±1%
RECOMMENDED USAGE SCENARIOS
Highway, Expressway & Road Widening Projects
Paving base courses, shoulders, and culverts along moving linear road corridors (proven in international road base projects across Latin America and Southeast Asia, such as Guatemala and the Philippines).
Long-Distance & Rural Infrastructure
Remote road networks, cross-country pipelines, mountain access roads, and rural grid infrastructure where batching sites are far from pour locations.
Hot & Tropical Climate Construction
Arid, desert, or tropical environments where high ambient temperatures accelerate concrete setting, making delayed truck mixing essential.
Temporary Ready-Mix Operations on Leased Land
Short-to-medium-term commercial batching yards where permanent civil foundations and building permits are impractical.
Off-Grid & Power-Constrained Sites
Projects operating entirely on small diesel generator sets with limited electrical capacity.
FAQ
Q1:What is a Mobile Dry Mix Concrete Batching Plant?
A1:
A: A mobile dry mix concrete batching plant (such as the Shengmao YHZG Series / YHZG50, 50 m3/h) is a trailer-mounted concrete production unit that accurately weighs aggregates, cement, water, and additives and discharges them directly into a transit mixer truck without a central mixer on the chassis. The revolving drum of the transit mixer truck performs the thorough mixing en route or at the jobsite.
Q2:How does a mobile dry batch plant differ from a mobile wet batch plant (such as YHZS / YHZM)?
A2:
A: Mixing Location: YHZG has no central mixer on the trailer; mixing occurs inside the transit mixer truck. YHZS (twin-shaft) and YHZM (drum) mix the concrete at the plant tower before discharging wet concrete.
Truck Charging Speed: YHZG loads a truck in <30 seconds, whereas wet plants require 60−90 seconds per batch due to central mixing dwell time.
Power & Maintenance: YHZG consumes 40%−60% less electrical power and requires zero central mixer wear-part replacements or daily mixer washouts.
Q3:Does the mobile dry batch plant require a concrete foundation?
A3:
A: No. The YHZG series is a true foundation-free design. It operates directly on leveled, hardened, and compacted ground. When paired with Shengmao’s horizontal mobile ground cement silos (20T−50T), the entire setup requires zero civil foundation construction.
Q4:How is the plant transported between jobsites?
A4:
A: The main unit integrates the aggregate storage bins, weighing system, conveyor belt, discharge chute, and control cabin onto a heavy-duty chassis with road axles, tires, and a standard fifth-wheel kingpin. It can be folded into transport mode and towed directly by a standard tractor truck.
Q5:Does concrete mixed in a transit truck meet structural strength standards?
A5:
A: Yes. Concrete strength depends on exact material proportions, water-cement ratio, and aggregate gradation. With high-precision electronic load cells (±1% for cement/water and ±2% for aggregates) and standard truck drum mixing protocols (typically 12−18 RPM for 70−100 revolutions per ASTM C94 / EN 206), dry-batched concrete consistently achieves commercial structural strength grades (C20 to C50+).
Q6:What type of cement silo is paired with the mobile dry plant?
A6:
A: The YHZG series is commonly paired with Shengmao 20T to 50T horizontal ground cement silos for a completely foundation-free, crane-free setup, or standard vertical bolted silos connected via heavy-duty LSY screw conveyors.
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